Custom PS blister tray insert with rigid support. Custom cavities available for product fixing and packaging matching.
This custom blister tray insert is manufactured from solid PS plastic material. With tailored cavity shapes and sizes, it can firmly fix various small products to prevent collision and abrasion. The rigid material offers stable supporting performance, and personalized mold designs, thickness and printing services are available to match different packaging and display demands.
- 1 Permanent & Stable ESD Protection
- 2 Precision CNC Tool-Molded Pockets
- 3 100K Cleanroom Certified Hygiene
- 4 High-Density Space-Saving Nesting
Custom PS material blister tray insert is part of our Thin-Gauge Precision Trays line. The series-level introduction, specifications, applications and FAQ below apply to this model and its related sizes. Custom specifications, materials and branding are available for bulk orders.
Product Overview & Market Intent
Where sensitive components travel from a high-speed assembly line to an overseas customer, material blister tray keeps them seated and protected. The format is produced to micro-tolerances, so it integrates with automated equipment rather than needing a bespoke fixture.
Manufacturing takes place in our own 100,000-class dust-free cleanroom, supported by more than two decades of OEM and ODM thermoforming. Anti-static, dissipative and conductive PS, PET and PVC are all within scope, and the tooling holds micro-tolerances so the tray fits the equipment rather than the other way round.
Key Product Characteristics
Permanent & Stable ESD Protection (Zero Electrostatic Risk): The anti-static properties are deeply embedded into the PS sheet matrix, securing long-term stable resistivity (10^6 – 10^9 Ohm for dissipative or 10^3 – 10^5 Ohm for conductive) that won’t fade due to friction, washing, or environmental humidity changes.
Precision CNC Tool-Molded Pockets: Utilizing high-precision CNC tooling, each pocket/cavity is engineered with precise draft angles and tolerances, securing components stay snugly in place without friction damage while allowing rapid mechanical grabbing.
100K Cleanroom Certified Hygiene: Free from airborne dust, oils, or lint fibers, securing that sensitive electronic sensors, lenses, and acoustic parts are protected from microscopic surface contamination.
High-Density Space-Saving Nesting: Empty, these thin-walled trays nest cleanly together with minimum clearance, substantially lowering warehouse storage footprint and reducing international ocean freight costs per unit.
Commercial Applications & Scenarios Automated PCBA & Semiconductor Shipping: Serves as the standardized carrying tray matrix for raw circuit boards, microchips, and motherboard modules passing through high-speed SMT assembly lines; consumer Electronics & Earphone Inner Liners: Tailored sleek black or custom-colored thin-gauge blister inserts used inside retail packaging for high-end earphones, smartwatches, and smartphone accessories to boost shelf presence. Fragile Medical Electronics Components: Provides secure, clean-room approved compartmentalized tray packaging for precision laboratory sensors and dental equipment pieces. Hardware & Fine Instrument Storage: Serves as precision custom-slotted storage inserts for multi-part toolkits, micro-screws, and calibration tools in assembly bays.
Technical Specifications
Technical Detail & Industrial Standard: Product Category
ESD Blister Trays / Thin-Gauge Electronic Packaging / Vacuum Formed Inserts: Material Formulation
High-Grade PS (Polystyrene), PET, PVC (Virgin Clear or Solid Matte Finishes): Material Thickness Range
Thin-Gauge Options: 0.5mm, 0.8mm, 1.0mm, to 1.5mm
Conductive: 10^3 – 10^5 Ohm | Dissipative: 10^6 – 10^9 \Ohm$ | Anti-Static: 10^9 – 10^{11} \Ome$
Production Environment: 100,000-Class Dust-Free Cleanroom Production Lines
Core Compliance: RoHS Compliant, REACH Certified, Lead-Free, SGS Laboratory Tested
Customization Capability: Full Custom CAD/3D Sample Engineering, Engraved Part Numbers & Logos
Global Industrial Case Study
The Client: A regional distributor facing rising freight costs.
The Challenge: The packaging in use nested poorly, so containers occupied far more container volume than the product required.
Our Solution: We reworked the nesting geometry so the empty units stacked with minimal clearance and re-specified the carton to match the revised stack height.
The Outcome: Freight volume per consignment fell, the customer reduced its container count on the same order volume, and the saving exceeded the tooling cost within the first season.
B2B Frequently Asked Questions
Q1: How do you handle quality claims on material blister tray?
A: Claims are handled against the retained sample and the batch record. Send photographs and the batch code and we will confirm the disposition in writing.
Q2: What tooling investment applies to a custom material blister tray?
A: Tooling is quoted against the cavity layout and gauge you need. Where an existing mould suits the specification there is no tooling charge at all.
Q3: Can we run a trial order before committing to volume?
A: Yes. We can supply a trial quantity on the proposed specification so you can validate it on your own line before committing to volume.
Q4: What thickness of material blister tray suits a rigid retail pack?
A: Thicker gauges hold a sharper edge and resist flexing on the shelf, while thinner gauges suit inserts where the tray sits inside a carton. We will recommend a gauge from your handling and display requirements.
